Double-ended Rotary Six-Station CNC Roller Press-Fitting Center

Product Introduction: Dual-End Rotary Six-Station CNC Roller Press-Fitting Center

I. Structure and Process: Modular Design, Full-Process Automation

The dual-end rotary six-station CNC roller press-fitting center takes as its core modules a material hopper, a roller shell and roller shaft assembly machine, and a six-station rotary press-fitting unit for bearings, seals, and other components, thereby establishing an integrated production chain that encompasses “material storage → component assembly → press-fitting and forming.”

Hopper: Enables centralized storage and intelligent scheduling of core components such as roller shafts, roller shells, bearings, and seals, ensuring a stable supply of materials for subsequent processes.

Roller shell and idler shaft assembly machine: Precisely assembles the roller shell with the idler shaft, laying the foundation for the subsequent press-fitting process.

Six-Station Rotary Press-Fitting Unit: Utilizing a rotary six-station CNC press-fitting mechanism, this unit integrates complex processes such as "press-fitting internal and external seals, bearings, and shaft-mounted elastic retaining rings" into a continuous workflow. A transfer robotic arm automatically moves workpieces between stations, completely revolutionizing the traditional inefficient model of "discrete multi-station operations with manual handling."

II. Technological Breakthrough: Solving Industry “Bottleneck” Challenges

This device has achieved multiple technological breakthroughs in the field of roller press-fitting, directly addressing the industry's pain points:

Press-fitting accuracy and automation: For the press-fitting of internal/external seals and bearings, CNC positioning combined with pressure setting is employed. Digital control ensures precise positioning and pressure during the press-fitting process. Even components that are "difficult to automate," such as elastic retaining rings for shafts, have been made fully automated through innovative structural designs, completely eliminating human-induced errors and efficiency bottlenecks associated with manual press-fitting.

Automatic Feeding and Intelligent Scheduling: Components such as internal/external seals, bearings, shaft retaining rings, and others are loaded by an automatic feeding device, replacing manual feeding. This not only reduces labor intensity but also enhances the precision and efficiency of material loading.

Automatic Shaft-Insertion Patent Technology: Utilizing an automatic shaft-insertion method (patent technology), this approach replaces traditional manual shaft insertion with mechanical automation, reducing labor costs and increasing efficiency by a factor of eight. This transformation ushers in a shift in roller shaft assembly—from “human-dominated” to “intelligent automation.”

3. Production Efficiency: One operator, double improvement in both capacity and quality.

In single-operator mode, the equipment achieves high efficiency with a batch output of ≥500 units, realizing a dual breakthrough in both production capacity and quality performance.

Production Capacity Dimension: Automated processes significantly shorten the production cycle, enabling a single operator to coordinate operations across multiple workstations—resulting in a production capacity several times greater than that of traditional manual methods.

Quality and Efficiency Dimension: Technologies such as CNC press-fitting, automatic feeding, and automatic shaft insertion provide all-around assurance of roller quality—from “precision control” to “process stability”—thus enabling simultaneous improvements in both production efficiency and product quality.

IV. Industry Value: The “Automation Revolution” in Roller Assembly and Press-Fitting

The dual-end rotary six-station CNC roller press-fitting center is not only an “efficiency multiplier” for roller press-fitting processes, but also a “technological engine” driving industry upgrades:

Cost Reduction and Efficiency Enhancement: By replacing manual labor with automation, we can significantly reduce labor costs while boosting production efficiency and product consistency, providing a reliable foundation for enterprises to achieve "cost reduction, quality improvement, and efficiency enhancement."

Technology-driven: Technologies such as the patented automatic shaft insertion system and rotary six-station press-fitting technology have set a new benchmark of “automation and intelligence” in the roller press-fitting field, accelerating the industry’s shift from “human-dominated” to “intelligent manufacturing.”

The dual-end rotary six-station CNC roller press-fitting center, with its modular design, technological breakthroughs, and high productivity, redefines the production paradigm for roller press-fitting, helping enterprises make a leapfrog upgrade from “traditional manufacturing” to “intelligent manufacturing.”